Category: Quality

By on November 11, 2009

(courtesy toyota.co.jp)

In tune with the times, automakers are making their vehicles easier to recycle. But is this effort making the vehicles less durable?  Look at the designs Toyota put into the Prius to make it easy to dismantle for recycling (to comply with the Japanese recyclability laws). Wiring connections that come loose when you pull on them? Soundproofing held in place with a few “ultrasonic spot welds” instead of glue? Reading lights secured with bent metal clips instead of screws? Instrument panels made so they can be pulled out easily? With design features like this you have to wonder about the vehicles’ durability and wonder what other manufactures are doing—-especially when you combine “easy to disassemble” with the beancounters’ mantra of “cheap to build.”

By on October 29, 2009

Early adopter syndrome strikes!

GM-volt.com‘s Lyle Dennis finds out that being one of the first 500 Americans to lease a MINI E has its downsides. Especially at $850/month lease cost. At around 5,000 miles, the troubles begin (OK, continue).

As the car is technically a mule or prototype, it is not production-ready and has had some issues. A month or two ago it began popping loudly into neutral whenever the accelerator was floored. The power electronics control unit was replaced and after that it almost never happened (it happened one more time). So I’m gentle with the accelerator.

The other day I was driving to work and went over an unexpected construction zone pothole. The car was jostled and suddenly it went into neutral. After that it could no longer be put into drive. Despite turning it on and off and moving the shifter in and out of drive neutral and park several times, that was it, dead. A tow truck was called and off it went to the dealership for a MINI “flying doctor” to come and repair it. After a few days I found out it was the power electronics control unit again which was again replaced.

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By on October 27, 2009

Sometimes shooting par is good enough

Though we don’t have a [sub] for Consumer Reports‘ members-only data, their latest reliability survey summary has enough interesting tidbits to warrant a mention. Based on their subscriber base’s 1.4m autos, and using only data available for at least 100 examples of a given model, the survey is one of the better indicators of reliability out there (although when it comes to this topic there is no gospel). If nothing else, it’s hard to argue that CR’s reliability results aren’t influential, so sales are definitely at stake. The results? All Toyota/Lexus/Scion received ratings of “average” or better, an improvement over last year when CR found Camry V6, Tundra V8 4WD, and the Lexus GS AWD to be lacking. Honda/Acura and Subaru also showed extremely well where complete data was available, and Hyundai/Kia models were average or better except for Sedona and Entourage. Hybrids also scored surprisingly well, with nine gas-electrics scoring above average. But CR is making the biggest fuss over Ford, which they say is “on par” with the Japanese firms on all but a few truck-based models.  The rest of the Detroit firms? Not quite so much.

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By on October 16, 2009

Enterprise Rent-A-Car CEO  must have some German politician in him somewhere (not literally, of course). Speaking with Bloomberg, Andrew Taylor’s message comes through loud and clear: Ve must have order! How can you dumkopfs expect our nationalized manufacturers to build cars that save the planet without high gas prices! And so the reporter asks the obvious question (it’s what reporters do best): should we raise the gas tax? Check out Taylor’s eyebrow work at 1:23, and his subsequent journey into the bowels of Wiggles World. The CEO didn’t see that one coming? It gets better. When asked if American cars are any good (2:18), Taylor lauds Ford, Chrysler and “even” GM. With friends like that . . .  Or is it a good thing that Enterprise fancies itself Detroit’s “petri dish,” looking to put the Volt into immediate rental service? We report, you deride.

By on October 8, 2009

Take a guess...

It’s not on sale yet, but it will be. Any guesses?

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By on September 3, 2009

ABC News reports that “General Motors Co. said Tuesday the rollout of its new 2010 Buick LaCrosse is being delayed for a few weeks due to quality concerns. Speaking to analysts and reporters during a conference call on August sales, GM’s vice president of U.S. sales Mark LaNeve said about 300 to 400 of the cars were shipped in August, but further deliveries are on hold until the company works out what it called ‘quality issues.'” RF just got off the phone with Buick Communications Manager Michelle Bunker, who categorically denied her boss’s assertion. “I don’t know what Mr. LaNeve said,” Bunker admitted. “But we’re shipping cars to dealers every day.” Well, we know what he said . . .

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By on September 1, 2009

Better than what, you ask? Why, better than the previous Rubbermaid-meets-snap-together-model version, of course. Is it good enough? Somehow we aren’t feeling positive enough to predict that this will reverse the Caliber’s doomed-to-China fate. Hit the jump for the most positive spin possible on the Caliber’s improvements, courtesy of Chrysler PR.

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By on August 26, 2009

To my mind, this is video is some of the better corporate communication to come out of Detroit in a while. It’s the perfect counterpoint to GM’s perception-gap whining, giving ordinary folks a glimpse inside the manufacturing line while highlighting quality control improvements. Only the choice of hosts is bit confusing; sure, Mike Rowe is the Robin Leach of blue collar America, but why invite the comparisons to, say, sheep castration?

By on August 6, 2009

The Insurance Institute for Highway Safety (IIHS) low-speed bumper repair data [download here] is good news for owners of the 2009 Honda Accord, Hyundai Sonata, Mazda 6 and Nissan Maxima: repair costs sank from 2007 levels. Moving beyond the headlines, the IIHS gives the Nissan a “poor” rating ($1,500 plus). And reports that the 2009 Chevrolet Malibu and 2010 Ford Fusion’s bumper repairs costs have soared. “Ford fit the Fusion’s front and rear with weaker bumper beams, and this had a big effect on the test performance,” IIHS Veep Joe Nolan’s PR flack writes. “The difference is easy to see in the 6 mph full rear test, which simulates a common parking mishap like backing into another vehicle. The Fusion’s bumper buckled, which caused it to underride the test barrier, resulting in twice as much damage as the 2007 model in the rear test. In the full front test, the Fusion had $2,529 in damage, more than any other vehicle.” Malibu misegos the jump.

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By on August 5, 2009

Call it tall poppy syndrome. Even as the world’s largest automaker’s fell into the U.S. new car sales quagmire, Toyota’s critics slated the brand’s quality “issues.” The Detroit News [sub] reports that freshly-minted CEO Akio Toyoda has ticked all the boxes in his efforts to reassure his stakeholders (as opposed to steak holders) and say the right thing to everyone about everything. “Toyoda emphasized the company’s core principles, including the need to produce clean vehicles for the benefit of society. But, he said, ‘we must do it in a way that’s affordable to today’s customers.’ That is the key challenge for the industry, which is ‘at a point where we must re-invent the automobile.’ But Toyoda, a racing enthusiast, said one of his objectives as head of the company was to inject excitement into the lineup. He said Toyota planned to develop an affordable, fun-to-drive sports car in the next few years but did not elaborate.” So green, affordable, [somewhat] exciting, affordable and . . . what was that again? High quality. How come the DetN didn’t put that in a direct quote?

By on August 3, 2009

Consumer organization Which? surveyed more than 84,000 drivers in The Land of Hope and Glory to establish which new cars suffered the fewest breakdowns, faults and niggles. In the process, they established which vehicles suffer the most breakdowns, faults and niggles. While we wonder about the exact definition of “niggle,” if not the survey’s complete methodology, here’s the bottom of the list. In the perverse dark lining in the silver cloud way of this site, see the winners after the jump. [thanks to G Arlt for the link]

The 10 least reliable new cars

112. Hyundai Santa Fe 82.2%

113. Jaguar S-type 81.2%

114. Volvo XC90 80.6%

115. Land Rover Freelander 80.1%

116. Ford S-Max 79.9%

117. Land Rover Discovery 79.5%

118. Alfa Romeo 159 79.0%

119. Jaguar XF 78.0%

120. Ford Galaxy 76.3%

121. Audi A5 75.8%

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By on July 17, 2009

New GM starts . . . when, exactly? [Thanks to TTAC Fan for the link. Blog post courtesy camaro5.com]

Can we get a master list going of all the things people found wrong with the car that QA missed? Let’s keep the list down to just the facts. One of the more common issues found is loose bolts that hold back some type of fluid (ex: oil). I’ll try and go through the posts and edit this post adding everyone’s item making a master list people can print out to take with them and have checked out before they take the ride home. Should help everyone and I hope everyone can chime in here. Especially those that have their ride already and experience problems. Also, pls correct me if I have any mistakes in the list. Thanks.

Also note: This list is mainly a checklist for things wrong that a dealer can immediately fix. A broke transmission or bad driveshaft from dropping the hammer on this beast is something that they won’t know until it actually happens. Thank you for submitting all your issues.

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By on July 16, 2009

TTAC Commentator and sometime author Niky Tamayo gives us insight into New GM’s new Carmaro’s tranny probs, thanks to this technical bulletin (first published on Camaro5.com).

And here I was giving people crap for complaining about weak Camaro gearboxes suggesting, in all likelihood, hoonery was the cause of failure. But when GM itself cites the torque handling capabilities of the Camaro transmission as being a gnat’s hair higher than the engine’s peak torque. Then you can’t help but wonder how many more will blow before the uprate the transmission. While GM is in no way obligated to build indestructible transmissions for street cars that it has to warranty, you’d think they’d either allow themselves a little more leeway in transmission strength, given the fact that anyone buying a V8 Camaro isn’t likely to NOT hoon the hell out of it, or program the traction control or launch control to limit torque on hard launches . . . y’know . . . just in case.

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By on July 9, 2009

Fresh off a recent discussion at TTAC on the menace of brake dust, the NYT reports that the phenomenon made an impact on the recent JD Power Initia Quality Survey. Apparently consumers are complaining about brake dust in their IQS surveys, and it (among other things) knocked the Jag XF down a spot on the final standings. “A lot of the problems that might seem somewhat trivial from an engineering standpoint -– and brake dust is a good example –- are not necessarily trivial from a consumer’s standpoint,” says Powers’ David Sargent. “The perception is that the brakes are not performing properly, which is false, but in the consumer’s mind it is reality,”he explains. If brake dust isn’t an actual malfunction, why is it included in the IQS survey?

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By on July 1, 2009

The issue: the optional HID headlights of the circa-2006 Prius are prone to turning off at random times, usually not at the same time. When this happens, they must be turned off, then on again. To fix the problem, Toyota dealers sometimes recommend replacing the entire HID system, at a cost of $1,700. Owners are launching a class action suit to force Toyota to cover these failures out of warranty. “Prius headlamp troubles could dim Toyota brand’s reputation,” writes Jean Halliday in yesterday’s Advertising Age and Automotive News. I’ve suggested that manufacturers pick up the cost of common problems out of warranty. That said, this story seems driven more by a media agenda rather than by the facts.

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