If you’ve been reading this site for a while, you might recall the incident nearly four years ago when your humble author managed to collect a Hyundai Sonata in the B-pillar. Both I and the woman in the front passenger seat were nontrivially injured in the crash, but the months and years of pain and surgery afterwards were made considerably easier to bear by the fact that my son, who was sitting in the right rear seat, escaped injury. I cannot tell you what I would have done or how I would have felt if he had been injured or killed.

Five months ago, a woman in Albuquerque made a left-hand turn across a busy urban intersection. As she did so, her Ford Escape was struck by a police car traveling at nearly 70 miles per hour. The six-year-old boy in the right rear seat was killed.

After a comprehensive investigation, the county sheriff has recommended that no charges be filed against either the driver of the Ford Escape or the officer who struck the vehicle. Their rationale for that recommendation is easy to see and there’s no reason to Monday-morning quarterback a crash with a result this tragic. We should, however, be talking about the circumstances that made that crash not only possible but likely.

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Occupational hazards exist in every industry, and we used to adhere to the notion of “acceptable losses” for certain projects. Over 20,000 people are estimated to have died under the French leadership of the Panama Canal’s construction, and another 6,000 when the Americans finally finished it in 1914 — two years ahead of its target date. Fifteen years later, five men perished during the construction of the Empire State Building, which was pretty good for the time.

However, acceptable workplace-related deaths aren’t really in style anymore. One causality is too many in today’s post-OSHA world, whether you’re in the U.S. or living beyond its borders. Such was the case two years ago when a robot crushed a 22-year-old man to death at a Volkswagen assembly plant. As a result, VW and other automakers are closely watching the efforts of Germany’s Institute of Robotics and Mechatronics in order to build a safer robot.  Read More >

Lucky is the new car buyer who isn’t saddled with a trip to the dealer for recall work within the first few years of ownership. The modern age provides us with a great many wonderful things — avocadoes year-round, transmission cogs we can count on all 10 fingers, UberEATS — but it hasn’t turned the average vehicle into a paragon of reliability.

Last year, Fiat Chrysler Automobiles issued a recall for 323,400 2014 and 2015 Jeep Cherokees, as well as 2015 Renegades, Chrysler 200s, and Ram ProMasters. FCA threw the 2018 Fiat 500X in there for good measure. The problem stemmed from the automaker’s finicky nine-speed automatic transmission. Thanks to insufficient crimps in the transmission sensor cluster’s wire harness (and the subsequent trouble code sent to the vehicle’s diagnostic system), some owners suddenly found their Jeep, Chrysler or Ram coasting along in neutral — a default position — instead of drive. Can’t have that.

The recall — a minor fix — didn’t seem like a big deal. The vehicles would normally be drivable (for a time, anyway) after the engine was shut off and turned back on again, making a trip to the nearest certified FCA dealership relatively trouble-free. For one Cherokee owner, however, the repair work stood to cost him $2,000 more than what he paid for the vehicle. Read More >

The Insurance Institute for Highway Safety recently ran eight pickups through the small overlap front crash test, which replicates one of the most infamous and deadly of accident types — one where the front corner of a vehicle collides with another vehicle or object. The segment, which the IIHS called “small pickups,” could easily be categorized as midsize. But, with no smaller options currently available in the domestic market, their terminology works well enough.

So, how did the smaller pickups stack up when hurled toward a concrete pylon at 40 miles an hour? A little better than you might expect.

If we were absolutely forced to drive into a brick wall, we’d probably prefer to be seated in a full-size truck — specifically the Ford F-150 SuperCab. But the junior pickup group wasn’t a segment full of deathtraps. In fact, they suffered less structural deformation overall and posed less risk of injury to the lower leg region when compared to their full-size brethren. There were exceptions, however.  Read More >

It’s the same safety issue that saddled Ford’s Pinto with a notorious legacy that continues to this day, and Jeep can’t seem to put it in its rear-view.

In 2013, at the urging of the National Highway Traffic Safety Administration, Fiat Chrysler Automobiles issued a recall for 1.56 million Jeep Liberty and Grand Cherokee SUVs to correct a serious flaw. The vehicles’ gas tanks, located between the rear axle and bumper, had proven especially vulnerable to rupturing in rear-end collisions. A total of 26 deaths were recorded at the time of the recall.

After installing trailer hitches on each affected vehicle, FCA felt it had the issue well in hand. Unfortunately, the fires continued, as did the deaths. Now, it’s happened again. Read More >

Ford Motor Company finds itself on the receiving end of a lawsuit concerning the simplest part of any car or truck: the lug nuts.

In this case, nuts that swell and delaminate not long after purchase, rendering the vehicle’s lug wrench useless in the event of a flat tire, or when the owners decide to swap their seasonal rubber. The lawsuit, filed by Hagens Berman Thursday in the U.S. District Court for the Eastern District of Michigan, seeks class-action status. Hundreds of claimants have put their name to the suit.

Millions of Ford vehicles dating back to 2010, including the popular Fusion and F-150, feature two-piece lug nuts with a steel core and chrome, aluminum, or stainless cap for appearance purposes, the lawsuit claims. That outer cap can swell, potentially endangering owners’ lives and wallets. Read More >

General Motors has informed a small number of owners of its Chevrolet Bolt EV about a battery issue that could cause a sudden loss of propulsion. Some of the early Bolt models may incorrectly report the estimated remaining range at lower states of charge due to potentially faulty cells, resulting in the car stopping abruptly.

The automaker says less than 1 percent of Bolts sold to date are likely to face the problem, and GM is currently arranging repairs for the affected cars. Ideally, the faulty cells are the result of an isolated manufacturing defect and not the result of some widespread wonky battery chemistry.  Read More >

Lane departure alerts and blind spot monitoring systems can significantly reduce crashes if consumers use the features, according to two recent studies by the Insurance Institute for Highway Safety. While this information falls into the no-brainer category, rarely do we get specific metrics on these particular technologies.

“This is the first evidence that lane departure warning is working to prevent crashes of passenger vehicles on U.S. roads,” explained Jessica Cicchino, IIHS vice president for research. “Given the large number of fatal crashes that involve unintentional lane departures, technology aimed at preventing them has the potential to save a lot of lives.” Read More >

Back in the days of sky-high tailfins and wraparound windshields, A-pillars weren’t of sufficient thickness to hide little Timmy riding his bike, or maybe that Ford Fairlane approaching from behind that shrub to your left. No, front seat vision was grand — trying to stop your Detroit barge with unassisted drums brakes was the real challenge.

These days, the high-strength steel and airbags needed for rollover and side-impact protection have turned those slim pillars into Corinthian columns capable of hiding a small crowd. A-Pillars are bulky, and that’s a safety problem in itself.

What to do? In Toyota’s case, simply develop a way of seeing through them. Read More >

Teen drivers have the highest crash rate of any demographic. Younger drivers are most likely to use their phones while driving or speed in high-traffic areas, and roughly half of all accidents associated with younger drivers were single-vehicle crashes. According to the National Center for Health Statistics, motor-vehicle crashes are the leading cause of death among individuals under 20.

Keeping younger drivers safe is a major concern for institutions like the National Safety Council, but some automakers have their own initiatives. Toyota, for example, had TeenDrive365, which provided a series of online videos aimed at encouraging safer driving habits. While the automaker abandoned that program after 2014, resulting in all of its content mysteriously vanishing, Toyota still seems keen on keeping young motorists on the road and out of the morgue.

However, what’s the best way to encourage responsible driving? Teens don’t like being placated, and they probably know the laws better than older drivers (as they’ve passed their written test far more recently). With this in mind, Toyota thinks humiliation may be the key. The automaker has made mortifying easily embarrassed teens the central theme of its new safety app.  Read More >

Autonomous vehicles are being billed as a safer alternative to human-controlled transportation and, assuming the hardware functions as intended, that’s likely to be the case. But eventually a self-driving car is going to smack into a pedestrian and no company wants to hold the honor of being first.

Google’s autonomous vehicle arm, Waymo, is working on a solution to mitigate the liabilities associated with such an incident by patenting a softer car. Read More >

Ford has assembled five squads of investigators to help police departments cope with the growing number of reports of exhaust fumes incapacitating on-duty officers in Explorer-based Interceptor Utility vehicles. While the problem appears to exist in civilian spec SUVs as well, police vehicles are getting the most attention from Ford and the press, especially after the National Highway Traffic Safety Administration cited three wrecked patrol vehicles and numerous drivers looking green in the gills.

The NHTSA ramped up its engineering analysis since then, which could lead to a recall on all Explorer-based models from 2011 to 2017. But Ford hopes to get out ahead of the issue by making good on an earlier promise, dispatching its own investigative teams to ensure police departments don’t look to other automakers the next time they need to replenish their fleets.

According to Ford, it’s already making headway in solving the problem.  Read More >

Takata, the airbag supplier whose cost-cutting measures ended up killing people, issued a request on Wednesday to suspend lawsuits against automakers filed by those injured by its faulty inflators.

Without the injunction, Takata claims the rampant litigation would prohibit management from completing the sale of the company’s viable operations to Key Safety Systems for $1.6 billion, threatening the supply of air bag inflators meant to replace already recalled ones (which may include all previously repaired units, pending an EPA investigation).

Obviously, the injured parties want restitution. Plaintiffs’ lawyers call the proposed injunction “an abuse of the bankruptcy laws for the benefit of all of the world’s largest automobile manufacturers.” The fear is that Takata’s request will delay consideration of numerous lawsuits for several months to a year, which is a long time to wait when you’ve been wronged.  Read More >

Nissan is rolling out a safety feature called Rear Door Alert on the 2018 Pathfinder SUV. It’s aimed at preventing drivers from accidentally leaving items in the backseat on a hot day — important things like groceries, children, and dogs. While the automaker bills the feature as the “first-of-its-kind,” it’s essentially an improved version of General Motors’ Rear Seat Reminder.

According to Nissan, Rear Door Alert was developed by two engineers who also happen to be mothers. Elsa Foley is an industrial engineer and mother of two, while Marlene Mendoza is a mechanical engineer with three kids of her own. They were allegedly struck with the idea when Mendoza abandoned a pan of lasagna in her car, which made the interior reek of pasta  — hitting home the point that this system was definitely not inspired by another automaker. Read More >

The U.S. National Highway Traffic Safety Administration is inching its way toward what could be a massive recall of Ford Explorers. An initial probe kicked off in 2016 after owners entered numerous complaints of an unpleasant exhaust smell in the cabin into the NHTSA database.

Formal grievances swelled into the hundreds by the end of the year and continued growing into 2017. The issue was so serious, one California police officer faulted it for overpowering him while behind the wheel of his Explorer-based Interceptor Utility, resulting in a crash last February. He wasn’t alone. On Thursday, the NHTSA announced at least three other wrecks could be attributed to carbon monoxide exposure inside the vehicle. All in all, the agency stated it is aware of 41 injuries and over 2,700 complaints linked to the issue.

While the injuries are mostly instances of nausea, severe headache, and dizziness, those symptoms pose a serious risk while driving. Concerned the problem could result in another crash, the NHTSA has broadened the probe to encompasses 1.33 million vehicles from 2011 to 2017 and upgraded it to a complete engineering analysis.  Read More >