Category: Product Reviews

By on January 3, 2008

02871222000.jpgLike most middle aged men, I had a car crisis. So, after convincing my wife that an Imola Red BMW M Roadster isn’t “chick magnet red,” I bought my dream car. Of course, the dream is never the reality. I rarely drove the M. Summers were too wet and hot (real men don’t drive a convertible with the top up and the a/c on). Fall was too wet. Ah, winter in Florida! It’s the best ‘vert weather but… I just got a new daily driver. So Emily became a garage queen. And died.

Yesterday, I went out to drive her for the first time in two weeks. Unlike The Grand National, she’s never failed to start. But this time, key in, quick turn and nada. The dash lights were on but she didn’t even bother emitting the dreaded click click click sound. A dead battery was the blindingly obvious call. So I rolled her out of the garage, grabbed the jumper cables, opened the trunk, removed the battery cover and– remembered that jump starting a car is generally a bad idea.

Jump starting a modern car is two kinds of dumb. First, we’re talking dumb and dumberer, or, if you prefer, the Darwin factor. That’s when you accidentally reverse the cables and/or cause so much sparking that the battery blows. Second, there’s the small matter of an overly sensitive $1k electronic control unit that can up and die from a spike in the voltage transmitted from the running car to the dead car via Old Sparky– I mean jumper cables.

Some jumper cables now include a special resistor to reduce voltage spike. Some manufacturers also include a jumping block off the battery, which should help prevent battery explosions. But, as you’ve read here, no one reads the owner’s manual anymore. And I’m a lawyer; I don’t trust anyone, with anything, ever.

As an alternative, Sears sells several battery chargers. I reckon they’re a must for any vehicle driven less than once a week. So I tested the Sears DieHard 10/2/50 amp Automatic Battery Charger. The unit MSRPs at $64.99, but way-hey! As of December 23, 2007, it was on sale for a bargain price of only $39.99.

The Diehard charger is your basic, garden variety metal box with one analog battery charging gauge, two leads (for power on and full charge) and a three-way switch. It has two plugs, a 110 amp wall plug (not grounded) and two small jumper cable style wires with a red and black clamp. The Diehard does so with a vengeance; the heavy and sturdy block weighs in at eleven pounds.

So, connect the Diehard to your Diehard battery (or similar), red to red, black to black (or brown, as apparently some car companies didn’t get that memo regarding the international colors for positive and negative). Select the style of charge, plug in the device and wait. The Diehard offers spark proof protection in automatic mode, and even includes a Darwin feature for fashion victims who insist on hooking up red to black and black to red because it’s more aesthetically pleasing.

The Diehard Charger offers three settings depending on your needs. The 50 amp setting is similar to a jump from another car and should allow most cars to start up right away (though I would still give it a minute or two, and keep in mind the warning above, though the voltage from the Diehard is delivered spike free according to Sears).

If you’re not planning on driving the vehicle straight away, set the Diehard in the ten amp mode and wait about two hours. A blinking light will advise you when the battery is fully charged. WARNING: the Diehard doesn’t have an automatic shutoff; leaving the charger in ten amp mode for extended periods can damage your car’s battery. How lame is that?

I used ten amp mode for my M. A couple of hours later the car started like a dream, and ran the rest of the day without battery troubles.

There’s also a two amp trickle charger mode. This is the mode I SHOULD have been using for my M before I let her die. A trickle charge feeds just enough juice to keep the battery charged and the electrical system refreshed without overcharging the battery. Since most cars continue to draw power when off, a trickle charger also prevents damage to electrical components that seem to freak at low voltage.

I recently sampled a rarely driven loaner 2006 M5. When I picked her up after a short lay-up, the dash was lit up like a Christmas tree with dreaded engine damage warnings. A flat bed to the dealer later, I learned that the low voltage had falsely triggered the warnings. If only I’d learned to live free and Diehard.

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Sears DieHard 10/2/50 amp Automatic Battery Charger Review Product Review Rating

By on December 27, 2007

sprayrinse.jpgVisit any parts store and you’ll see rows of products that claim to clean wheels. Just spray and rinse! After buying, spraying and rinsing, you end up with half clean wheels that beg you to take out the scrub brush and clean them the old fashioned way. And here’s the really horrible bit: OCD pistonheads keep after the “cleanliness is next to godliness” spray-’n-wash wheel-cleaning Holy Grail until their garages are littered—OK, carefully arranged—with half empty bottles of wheel cleaner. So, is there a genuine no-brush wheel cleaning solution?

No, and for good reason. Any liquid powerful enough to remove all the grease and grime from your wheels without a brush would eat through the wheel’s clear coating or painted surface and leave you with a cancerous catastrophe. However, after years of searching, I’ve found a product that works better than most at cleaning wheels with minimal post-application intervention.

I’m talking about Poorboy’s Spray & Rinse Wheel Cleaner. As you can see, the company takes its brand seriously. The formula is sold in a simple spray bottle with a cheap, glued-on paper label featuring Poorboy’s riff on Monopoly’s Mr. Moneybags. The 24-ounce bottle runs $9.95 at your local auto parts store. You can also purchase a quart bottle online for $15.95, or a gallon jug for $39.95. Since the wheel cleaner requires almost as much spraying as the side of a good-sized house, I recommend you go for the gallon.

Simply spray Poorboy’s Spray & Rinse Wheel Cleaner the on cold wheels. And then spray some more. And a bit more. And then, more. Keep spraying until your wheels are better coated than a Shake ’n Bake chicken breast. Wait a few minutes for the symptoms of carpal tunnel syndrome to subside and then rinse the wheels with a hose. A jet sprayer is ideal, as the pressure will thoroughly wash off the cleaner and the dirt.

before.JPGThen . . . more spraying! I recommend wiping the wheels with a stiff brush, and then using a needle shaped brush, cleaning the area between the wheels and the lug nuts.  One more spray and rinse and voilà! Your wheels are clean. But remember: don’t let the spray sit on wheels for more than a few minutes. This is some serious shit.

Poorboy’s Spray & Rinse Cleaner Wheel Cleaner is an acid-based product. So some basic, common sense precautions are required. Always spray downwind and use protective eyewear. I know it looks dorky, but if a sudden gust catches the product as you spritz, you may be temped to re-enact the final act of Oedipus Rex. (Been there, done that.) The good news: the human eye is the fastest healing part of the human body.

Another warning: the product should not be used on uncoated wheels. In undiluted form, the cleaner is plenty strong enough to damage an unpainted finish. Poorboy’s recommends diluting Spray & Rinse Wheel Cleaner by 50 percent and spot-testing to see if the solution works like alien goo on your cherished rims. Diluting the cleaner is also recommended if you’re a frequent (not to say obsessive) cleaner, both to protect the wheels and save cold, hard cash.

When I use Poorboy’s wheel cleaner, I also spray the liquid liberally on the inside of the wheel and onto the brake calipers. This helps keep the inside [somewhat] clean, and keeps the calipers looking presentable. However, if you’ve painted your own calipers, just say no. By the same token, the Spray & Rinse Wheel Cleaner may eventually eat through your car’s paint. So I’d definitely avoid over-spraying onto ANY painted surface, especially small areas of the body where the clear coat has chipped away, leaving thin painted or even bare metal surfaces.

after.JPGI also recommend a thorough wash with water on the inside of the wheel, so that none of the cleaner sits on the brake pads or other brake parts. Overspray onto tires seems to have no affect, but Poorboy’s Spray & Rinse Wheel Cleaner is not and should not be used as a tire cleaner.

Since brushing is necessary (despite the company’s claim), I recommend a good quality short hair synthetic brush. Some detailers swear by boar’s hair wheel brushes, which are considered safer on wheels than the synthetic equivalent. However, they cost five times the price, and, in my experience, they don’t make much of a difference. Just avoid aggressive rubbing and have a little patience and you’ll avoid scratching your wheels.

Overall, Poorboy’s Spray & Rinse Wheel Cleaner is an excellent product that comes as close as you can get to a true spray and rinse product. Once your wheels are cleaned, a simple regimen of weekly sprays will keep them looking good, avoiding the dirt, grease and grime build-up that’s harder to remove over time.

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Poorboy’s Spray & Rinse Wheel Cleaner Review Product Review Rating

By on December 20, 2007

dyno2.jpgSay the name Hartge or Alpina to a BMW fan and you’ll get instant nods of understanding and respect. While Dinan doesn’t get the pistonhead props afforded these German uber-tuners, they’re rightfully considered America’s foremost BMW tuner. Steve Dinan’s mob has been modifying BMW cars since 1979. His Morgan Hill California-based company offers upgrades for Bimmer engines, suspensions, brakes and wheels. Like the Germans, Dinan also sells “Signature Vehicles” and creates special Factory Works programs. We concern ourselves here with an ECU upgrade and a cold air intake. 

Until the introduction of the sublime twin-turbo 335i, BMW prided itself on the fact that it relied on naturally aspirated engines to reach vaunted performance levels. Increasing performance of turbo-charged engines by modifying their Electronic Control Units (ECU) can lead to fairly dramatic performance upgrades on the order of fifty plus horsepower and foot pounds of torque. I tested Dinan’s ECU upgrade on a naturally aspirated inline six to see if similar gains could be found.

As stated in my previous review of the APR ECU upgrade for an Audi A4, ECU tuning is a difficult task. A tuner must examine thousands of lines of code to find areas where changes in parameters can add to performance. They also have to balance potential gains against potential engine damage.

BMW rates the 3.2-liter inline six in my '00 M Roadster at 240 horsepower. In its original state, the engine is relatively detuned; the same engine with variable timing and separate throttle bodies (as sold in Europe) produces over 300hp. This should mean lots of head room for Dinan to wring-out some extra power– without fear of dreaded engine “issues.”

The Dinan software is sold in various stages, partially tied to other Dinan products. I tested the Stage II software with the Dinan Cold Air Intake (CAI). In addition to increasing horsepower and torque, the software has two additional benefits. First, it removes the 155mph speed limiter, which is only in place to honor a German car manufacturers “gentleman’s agreement” between Audi, VW, Mercedes and BMW (originally made to forestall autobahn limits mooted by the Green Party). Second, the rather low redline limiter is lifted from 7000 to 7400 rpm.

Dealer installation is required; the software is transferred via an installer’s computer directly to the Bimmer via the BMW’s data port. (The leading competitor is the Conforti Shark Injector, which is user-installed via the OBD-II port, saving a trip to the dealer.)

The Cold Air Intake system can be fitted by both friends and foe (dealer). The CAI replaces the [allegedly] more restrictive factory air box with a long carbon fiber tube and a large cone-shaped air filter. In theory, moving the air intake away from engine heat improves performance. In practice, cold air simply allows the engine to produce more power. Unfortunately, many systems that advertise gains do so without merit, and car websites are rife with claims that CAI systems actually decrease horsepower. 

Dinan’s website claims that their CAI system adds 12 hp and 11 lb-ft of torque. They also claim a gain of 10 hp and 10 ft.-lbs. of torque for their software. However, they caveat the CAI claims by stating that “a Stage 2 version of Dinan's Engine Software is available for optimum performance from the High Flow Cold Air Intake System as well.”  Take it from a lawyer: it isn’t clear if Dinan’s claiming a combined gain or a cumulative gain for the two systems.

Measuring engine improvements requires both objective dyno-based tests and a subjective seat of the pants test. I went to a local BMW tuner, Road 'n Race. to check my installation's gains on their Mustang dynometer. Dynos measure wheel horsepower, not the crank horsepower manufacturers advertise. Therefore a correction factor must be applied. Also, the two most common dynos produce different results and are not directly comparable. To measure current performance of the M Roadster, I used a 17.5 percent correction factor. 

On my best run, the car produced 208 peak hp, or 244 hp. That's four more than factory. Torque was up five foot-lbs over stock. While a large fan was used to simulate air movement, some power is lost compared to real road driving.

On the open road, the car felt slightly faster than stock, with better pedal feel during acceleration. These improvements were, at best, slight. The redline limiter was definitely raised, but since peak power is produced earlier, the benefit was limited. 

The Dinan CAI sells for $649.00 and the Stage II software is $299.00. Add in a dealer charge for installation and you’re looking at over a grand for a very small gain. Therefore, except for bragging rights the Dinan name entails, I would not recommend this upgrade, though the CAI does look good in the Bimmer’s engine bay.

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Dinan Cold Air Intake and ECU Software Review Product Review Rating

By on December 18, 2007

p1010695.jpgThree pedals for two feet. A wheel and a shift knob for two hands– that are supposed to be on the helm at all times. The manual transmission doesn’t make a whole lot of sense, does it? Never mind. For its increasingly marginalized adherents, the manual transmission makes driving a pleasure. Unfortunately, carmakers are deleting the manual option from many U.S.-spec cars. As you’d expect from “ultimate driving machine” fabricators, BMW offers a manual in all of its vehicles save the 7-Series, including the once SMG-only M5s and M6s. These manual-equipped Bimmers sport ZF-sourced six-speed transmissions crowned by a leather shift knob. 

In my experience, the BMW manual lever provides slightly long throws– which I believe is a conscience engineering decision to slow shifts down slightly to reduce stress on the clutch and the engine.  However, for aggressive and experienced self shifters, the longer throws merely slow down the driving experience. One common solution: replace the factory set-up with a short shift kit. In terms of driver snicking satisfaction, it’s an extremely effective solution. But there ARE drawbacks.

The short shift kit replaces several parts of the shift system, including the shift lever and the selector rod. Installation can be difficult. On some cars, installation comes from under the car, not through the top, requiring a mechanical lift. As stated above, adding a short shifter can also stress a car’s transmission; potential warranty issues may arise. Therefore on a newer car, especially a leased vehicle, a short shift kit is not the best choice.

Another alternative: change the balance of the shift lever by increasing the mass of the shift knob. The BMW factory knob weighs in at six ounces and provides a comfortable, stylish touch. On M models, the shift knob is even illuminated with a weak reddish glow, lighting the shift pattern on the knob’s top surface.

To see if extra mass would improve shifting, I tested the Whalen Shift Machine, produced by a one product company. The Whalen came to my attention thanks to word of “word” in a variety of BMW related web sites, where users raved how great the knob was in actual use.

The Whalen Shift Machine weighs-in at eighteen ounces. For the math challenged, that’s three times the weight of the factory knob. The Whalen Knob also sits approximately one inch lower than the factory-fitted device, which slightly shortens the length of the shift lever.

Installation is a two step process. Step one: remove the old knob. Step two: install new knob. Not so easy, Mr. Bond. Removing the old BMW knob is a little tricky, as it requires substantial torque to pull the factory knob off the shift lever. At the risk of conforming to lawyerly stereotypes, I suggest recruiting that neighbor who lets his dog poop in your yard as a spotter. When the knob comes off, you can “accidentally” pop him in the face. (And then call my office.)

Once you [somehow] manage to remove the old knob, installing the Whalen knob is a breeze. Simply lift the collar under the knob and twist until the center spline of the shift lever lines up with the bar on the inside of the knob. Once lined up, release the collar and the Whalen knob clicks into place.

The Whalen knob is a round ball made of stainless steel. It’s available in three styles: brushed, polished or bead blasted. Whalen also offers custom engraving, allowing users to design their own knob top engraving. [Note: M car, skull’s head, no.] Discretion being the better part of street cred, I purchased the standard polished knob. 

Driving with the Whalen knob installed on my M Roadster changed the shift dynamic dramatically. Shifts were much crisper; gear changes felt quicker and more direct. OK, it’s could be mostly psychological, but who cares? The feeling created was close to the feel of an actual short shift kit, with more precise and weightier throws.

After installing the Whalen, I noticed some rattling from the collar. I removed the knob and placed black electric tape on the lever where the collar meets the lever. Sorted.

The Whalen is not without its compromises. I found the knob’s shape, a round ball, less comfortable than the longer factory knob. Although my mitts are average-sized, ham-handed drivers may also find the knob too small.  Finally, and this is no small matter for drivers from Miami or Maine, extreme weather will make the knob extremely cold or hot to the touch. 

None of these drawbacks outweigh the sensual benefits of driving with a Whalen shift knob. At over 130 clams, the Whalen isn’t cheap, but for the BMW (or MINI) driver who understands the visceral appeal of a manual transmission, the Whalen is a terrific, no hassle upgrade.

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Whalen Shift Machine Review Product Review Rating

By on December 5, 2007

zr3pkg.jpgIt’s a never-ending battle between speeders and the police. Since the e-wars began, the police have moved from simple X-Band radar-based speed detectors to sophisticated KA-band radar guns, radar detector detectors (no really) and laser speed detection devices (with charming names like Stalker LZ-1). While the best consumer radar detectors can sniff out X and KA-band signals from a long way off—before the signal can bounce back to Officer Not So Friendly—if your laser beam detector goes off, tag, you’re it. If you’re speeding (which you probably do as you’re reading a laser jammer review), you’ve been nabbed.

FYI, police speed detection lasers or LIDAR (LIght Detection And Ranging) fires light pulses at an object at about 984 million feet per second or roughly 1 foot per nanosecond. The pulses bounce off the (theoretically) offending vehicle and return to the laser device. Its optical sensors receive the returning photons or waves (let’s not get into THAT debate), compares outgoing and returning light (in about a third of a second) and calculates the object’s speed.

“Normal” radar guns send out a relatively wide beam of radio waves and use Christian Doppler’s observed effect to ascertain the fastest vehicle within that beam. Laser guns are far more accurate; at a thousand feet, the laser “cone” is roughly 3 feet in diameter.

Luckily (for you), laser guns have drawbacks. First, they’re a fair weather device; laser beams abhor a rainstorm. Second, unlike KA-Band radar, a laser gun must be stationary and aimed directly at the [theoretical] speeder. This eliminates in-car mobile use. On the positive side (for them), laser is ideal for roadside speed detection. The tickets practically write themselves.

Other than buying a low-slung black car and covering it with high tech non-reflective materials, there’s only way to defeat a laser speed detector: active jamming. We’re talking about a device that reacts to a police laser beam by sending out its own laser beam, shifting the spectrum of the returning light, rendering it unrecognizable to the laser gun’s optical sensors. Yes, it’s a high tech shoot-out at the photon coral.

A quick note about legality . . .

The Federal Communications Commission prohibits civilian use of police frequencies; sending out a signal on these frequencies to mess with a police radar gun is a HUGE no-no. Banning civilians from using a part of God’s own light spectrum is a lot more problematic. That said, the Food and Drug Administration regulates laser devices—from a personal safety rather than a road safety perspective. Nebraska, Minnesota, Utah, California, Oklahoma, Virginia, Colorado, Illinois and Washington DC are the only states/district that bans the use of radar detectors AND laser jammers for “interfering with police business.”

I tested the Escort Laser Shifter ZR3, an active laser jammer that can be used as a standalone solution or in conjunction with Escort’s high end 8500 and 9500 radar/laser detectors. The Laser Shifter ZR3 comes complete with a comprehensive owner’s manual, installation instructions, two front laser transceivers, one rear laser transceiver, in-car display controller, remote mute button, 12-volt interface with modular connections, complete wiring harnesses, mounting hardware and a link cable for connecting to the Passport 8500, 7500S and SR7, and the Solo2.

The kit requires lots of wiring and drilling; professional installation is a must. The test car spent the entire day at a local installer, who hid the front transceivers in the front grill, and the rear transceiver on the top of the license plate frame. The finished job cost $250.

I coupled the Escort ZR3 with an Escort 8500i and ran a few real world tests at known speed traps.

On each pass, the Passport 8500’s laser detector noted the laser presence and instantly activated the jammer. The confused look on the officer’s face as I drove by [probably] confirmed that the laser jammer [probably] prevented his laser gun from registering our speed, which may have been approximately 15mph over the 35mph limit.

The results lend credence to the video hosted on youtube. This test shows the ZR3’s jamming capability against a Prolaser II Police Lidar Gun, from the police perspective trials at radartest.com who found that the Escort ZR3 was nearly perfect—providing a 99% efficiency rating. The ZR3 an excellent investment to reduce exposure from laser based tickets. Coupled with an Escort radar detector, a user will have a one device system covering all potential radar detection systems.

The Escort ZR3 costs $499. Given the cost of speeding tickets, points and insurance increases, anyone with a lead foot whose local police use laser guns will find it a worthwhile investment. That said, the new and [thankfully] rare Laser Atlanta Type S in [thankfully rarely used] Stealth Mode defeats the Escort ZR3. Yes, the battle between poachers and the gamekeeper continues.

[Note: TTAC does not condone dangerous or irresponsible driving.]
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Escort Laser Shifter ZR3 Review Product Review Rating

By on November 29, 2007

ge_exclaim_uhp_ci2_l.jpgSelecting a performance tire is a daunting process. Over ten different tire manufacturers offer over forty different brands in a multitude of configurations for a range of road conditions. Tire prices range from less than a single Ben Franklin to nearly three times that amount. And it’s difficult to isolate objective information about any given tire because of the number of variables and the inability for any one tire to be the best in any one category (e.g. grip, wear, wet weather traction, wheel protection, comfort, etc.) Oy vey.

When it comes to negotiating this round rubber labyrinth, TTAC hearts the Tire Rack. The online retailer consistently displays genuine care and concern for its customers, and exhibits fanatical dedication to discerning and revealing the truth about tires. To this end, the Tire Rack’s website publishes end users’ ratings. The rankings for summer performance tires cover both wet and dry conditions, as well as comfort considerations. 

The Michelin Pilot Exalto PE2 sits at the top of the consumer rankings. Pilots are often used as OEM equipment on high performance cars like the BMW M3. Known for their incredible stickiness, they wear out faster than an OCD’s toothbrush. In our 18” size, Exalto’s run a cool $168 per tire. As this test was on my own nickel, I scanned for a less expensive alternative. 

The tire ranked number two by folks like you and me was a genuine surprise. We’re talking about rubber rated higher than all the biggest playas in the high performance biz: Firestone Firehawk Wide Oval, Bridgestone Potenza, BFGoodrich g-Force T/A and Kumho Ecsta SPT. And the winner is… the Exclaim UHP from General Tire.

General Tire has been around for nearly a century, selling a tire with little or no racing heritage and a reputation for average quality at low prices, best suited to the Sears and K-Mart crowd. Twenty years ago, General Tire’s parent GenCorp. decided to focus on missiles and real estate. They sold their tire business to Continental, Europe’s leading tire manufacture.

Looking to upgrade my Audi’s 16” wheels and all-season tires for around $1500 clams, I had to balance costs with performance. Given the lack of snow in Miami, and desiring the highest possible grip, I opted for an Ultra High Performance Summer Tire. Based on the Tire Rack reviews, I bought four General Exclaim UHPs mounted on eighteen inch offset correct wheels.

Once mounted, an eagled-eyed friend noticed that one of the wheels was mounted backwards. The Tire Rack’s shipping department missed the directional arrow, which should point forward. To their credit, they paid a local tire shop to remount the tire in the correct direction.

Of course, tire testing is a subjective business, and I’m not equipped with equipment to measure maximum g-force and other key metrics. In addition, the test vehicle’s suspension and brake capabilities will affect any and all tire test results. All that said, I plied my new rubber on-street, during (simulated) panic maneuvers and during autocross style slaloms. I also got the Audi’s feet wet. 

All tests were performed with the A4’s stock brakes and an H-sport suspension upgrade. I also turned off traction control via the e-Nanny button. [Note: on most cars, the button only modifies the degree of traction control. On some cars, the Nanny can never be dismissed.]

During panic stop tests, the Exclaims provided good strong bite on a clean asphalt road. In high speed panic turns, the tires were laterally compliant in a predictable manner. While squealing like four stuck pigs, the tires were able to make maximum turns without much resistance. Hustling the Audi around the cones proved the Exclaims’ high level of lateral grip, though the modified suspension aided the tires’ traction by reducing roll.

The Exclaims handled moderately wet weather without any noticeable diminution of safety. Worryingly (if not unpredictably) the ultra grippy shoes hydroplaned in heavy rain when traveling over 70 mph. Below this speed, stopping and turning was not greatly affected by stagnant water.

The Exclaims were quiet over most surfaces, but they increased the Audi’s torque steer– which I blame more on the tire size than the Exclaim’s construction or tire pattern themselves. Tire wear was a little below average for a high performance tire; more than 50 of the tread done gone after just 10k miles. To be fair, I have an extremely heavy foot, and front wheel-drive cars tend to wear out tires a lot faster than rear drivers.

But hey, the General Exclaims cost just $86 per tire. Use, lose, repeat. At half the price of the Pilots, and with better wear life, the General Exclaim may not have the cachet of some– most performance tires. But for drivers who care more about performance (and money) than snobbery, the Generals are a genuine bargain.

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General Tire Exclaim UHP Review Product Review Rating

By on November 27, 2007

cp9135-4.jpgDriving my new 2004 Audi with the family on a vacation to Sanibel Island, the check engine light (CEL) illuminated. We were 125 miles from home. In the past, an engine warning light would trigger panic, confusion and nameless dread. (Owners’ manuals are no help; they simply tell afflicted drivers to take the car to an official dealer.) All I could do was find, phone and visit a local dealer (if they were open) or limp home, knowing that every mile might be making an unknown situation worse. These days, I have an alternative: the OBD-II Actron 9135 scanner.

Modern cars are lousy with sensors. They measure engine function, transmission operation, emissions, fuel consumption, brake operation and more. The sensors report to the ECU (Electronic Control Unit). If the ECU detects a problem with a monitored system, it stores the information until the condition occurs x times over y period of time. At that point, the ECU triggers the appropriate idiot light.

Thanks to the federal legislation, all cars sold since 1996 must include an open access port to the ECU. Anyone– not just franchised dealers– can use this OBD-II port to diagnose vehicle problems.

The OBD-II system is a data collector, not a testing device. A detected fault could be in the idiot light, the ECU, the sensor collecting the data, or the measured device/part/system. Regardless, knowing which part of your vehicle is stricken is extremely helpful. For one thing, many faults can lead to expensive repairs if they’re not addressed in a timely fashion. 

Equally important, an OBD-II scanner provides consumer protection. Even if you don’t have a clue how to fix a reported fault, you can go to your dealer or mechanic safe in the knowledge that they can’t snow you with a bogus diagnosis. In fact, most dealers will charge you more than the cost of the unit ($69.99) just to plug-in their OBD-II scanner.

Like most code readers, the Actron 9135 connects directly to the OBD-II port under the driver’s dash. With the car’s ignition in the “on” position, the battery provides power for the scanner. The scanner takes about a minute to establish communications with the ECU. Once the "ready" signal is displayed on the LCD screen, you can test a variety of systems and functions. 

Pressing the large “Read” button tells the car to return any fault codes stored in the ECU. If you're lucky, you'll see “no faults” on the screen. If not, the screen will report the code and attempt to describe the problem based on the generic OBD-II codes.

The Society of Engineers created these fault codes. While manufacturers license them for diagnostic use, they are not required to restrict themselves to generic codes. That means the Actron (and other readers) may not be able to read some or all of the codes from certain vehicles. Actron offers a free web-based look-up service, as well as a fee-based service to diagnose code symptoms and recommend possible repair solutions.

The Actron 9135 can also test a vehicle’s emissions control systems. With this tool, a car owner can determine if there are any emissions issues prior to undergoing (and possibly failing) a state emissions test. If any of the emission devices are malfunctioning, the scanner will identify the exact problem. If all systems report ready, the vehicle will most likely pass an emissions test.

Now, back to my story…

Since I’d just gassed the Audi, I thought I hadn’t put the gas cap on tightly enough; a loose gas cap will trigger a CEL since the system detects that as fuel vapor leak, and the scanner will return a P0440 code. I re-tightened the cap and hoped for the best, knowing that a loose cap CEL will reset in a few start-stop cycles.

When we arrived at our hotel, I reached for my handy dandy Actron scanner. Anal retentive gadget freak that I am, I’d checked the ECU a few days before the trip. The ECU hadn't been storing any codes (i.e. I was good to go). This time, the Actron immediately displayed a code (P0741) and a short statement indicating that the problem involved a sensor related to the vehicle’s torque converter. Uh-oh.

The Audi is headed for the dealer. No matter how this turns out, I highly recommend the Actron 9135 OBD-II handheld scanner. The oil and grease resistant, field upgradeable unit comes with an eight foot cable and free tech support. It’s a simple tool that offers proof– if proof were needed– that information is power. Oh, and one quick question: why don’t manufacturers build-in this system? Take a wild guess…  

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OBD-II Actron 9135 Scanner Review Product Review Rating

By on November 20, 2007

mini1europsperfredblack.jpgNow that you’ve attached that cherry faux sunroof you snagged on EBay onto your econobox, it’s time to spruce up the interior. No, I’m not talking about a pine-scented Magic Tree® air freshener (review to follow). Nothing says upwardly mobile motor like a leather-wrapped steering wheel. Now you could stunt down to your local auto parts store and pick-up one of those slide-on leather covers for about twenty bucks. But unless you have hands the size of Sasquatch, you may find this to be a sub-optimal solution. Thankfully, a slimmer, higher quality alternative is available. If properly installed, it adds a tasteful touch to any tiller. 

Wheelskins has been flogging cow skin wheel covers for over thirty years. The Berkeley-based aftermarketeers currently offer three styles of single and two-tone skins to fit virtually any whip’s wheel. The covers come in fourteen colors– from black to jackass yellow– complete with a handy guide for monitor-challenged web surfers and color blind males (“Tan is the color of tobacco or a football.”).  You can mix and match hues for a two-tone covering to complement your fly yellow AMC Pacer– or way-too-black Ferrari F430.

If you buy your cover directly from Wheelskins– which is more expensive than sourcing one of their retailers– you’re looking at an autosartorial investment of $44.95 for a single tone cover, $49.95 for two-tone and $54.95 for the BCBG perforated Euro model. If one of their six standard sizes doesn’t fit your Citroën DS or suchlike, Wheelskins will craft a custom covering for a small additional fee. And yes, they make covers in extra large sizes for your Peterbilt, Freightliner, Kenworth, etc. and dinky sizes for your golf cart and pedal car.

The Wheelskins ordering process starts with a steering wheel measurement. The website provides a chart to determine wheel size based on your vehicle’s year, make and model. Once you’ve determined the exact size required, you’ve got to choose between single or two-tone. I went for Tommy two-tone, opting for a suitably macho red and black combo.

Both versions can be had in EuroPerf– which has nothing to do with scantily-clad women posing behind plate glass windows in Amsterdam’s De Wallen. You can order your EuroPerf skin perforated at the top and bottom of a two tone model, on the sides of a two-tone model, or all around the cover of any model cover. You know; just in case you were wondering.

The Wheelskins box arrived containing the leather cover, a spool of thread, a large sharp needle and instructions. Obviously, very few people (you know whom I mean guys) have the sewing skills required to make a sock puppet– let alone sew a daily use item requiring one hundred plus stitches. And remember: this all must be done within the confines of your car. Although I can cook a mean Quiche and thread a needle with one eye closed, I never got the results I wanted. As the thread started to unravel, I gave up. 

So I let an experienced seamstress go to work on the project. About halfway through, she complained that it would be easier for a rich man to pass through the eye of a camel (or something like that) and gave up. Though I think Florida’s oppressive heat played a part in her surrender, you have been warned.

Another problem arose: the wide spokes of my test vehicle’s helm. If your steering wheel spokes are thin, the Wheelskins covering will not be greatly affected by lack of grip on the spokes. BUT if the spokes are very wide, the covering will stick out due to insufficient pull on the cover (dummy stitches indeed). A small piece of Velcro could have solved the problem, but Wheelskins [thoughtlessly] neglected to provide it.

After I finally completed the installation I found that the join of the two pieces of leather (at 10 and 2) was uncomfortable, forcing me to change my grip on the wheel. While I understand that one must suffer for one’s art, my thirty-year-old wheel helmsmanship habits proved too strong to change. I tried reversing the cover to place the larger swath of red leather on the bottom. To say the result looked awkward would be like saying a duck-billed Platypus is a rather odd sort of creature.

Overall, I liked the look and quality of the Wheelskins cover. But I can only recommend the product with two big ass caveats. First, measure twice, order once. Second, keep in mind that the end results depend entirely on the wheel being wrapped and the installer being warped (i.e. an indefatigable OCD seamstress). Try to attach the wrong Wheelskins cover to your wheel or screw-up the install [NB: don’t drink and stitch], and you’ll be ripping the cover off in a few days. Just like I did.

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By on November 16, 2007

apr-chipset.jpgEnthusiasts have been tuning vehicles since the first car coughed into life. Back in the day, performance-minded pistonheads could enhance their car’s fun factor by putting stiffer springs on the distributor advance, or changing the top dead center degrees. In fact, there were hundreds of relatively simple ways a clever wrench could wring more performance out of his [formerly] humble four-wheeled steed. Today’s cars are too heavily computer-dependent for such simple tricks. Enthusiast-oriented entrepreneurs have created a whole new market of electronic modifications to fill in the void.

The ECU (electronic control unit) regulates various elements of the modern car’s activities: fuel delivery, spark plug detonation, etc. Manufacturers program the ECU’s software to balance the car’s performance with fuel economy, emissions, safety and reliability. In almost all cases, carmakers leave a large margin of performance on the table. If nothing else (cough warranty costs cough), the extra oomph would sacrifice some of the car’s commercial appeal.

Third party tuners download and disassemble the ECU’s source code (i.e. hack), and then recode portions of the software to unleash unused performance. Some chip tuners can dramatically increase horsepower and torque. In other cases, where power increases are limited, chip tuners improve the overall power delivery, remove top speed limiters and raise the car’s redline.

GEEK ALERT! OPTIONAL SKIP GRAPH

Until recently, ECU tuning required a hardwire modification. If the ECU software was socketed, a user could remove the factory programmed ROM and replace same with a new chip from the tuner. If the ECU software was soldered, then the pistonhead usually sent the ECU to the tuner for modification. Thanks to OBD-II access (now required by federal law) and the use of flashable ROMs (which allow for reprogramming by the manufacturer), tuners now can simply reflash the ECU without hardware modification.

APR offers several ECU options for Audi, Porsche and VW enthusiasts seeking extra oomph for their German-made, well-designed whips. In addition to modifications that remap the power delivery, customers can pay for the ability to switch between stock and “enhanced” modes, a valet mode (to reduce power below stock), and a 100 octane mode to accommodate race track gas. I tested APR’s competitively-priced 93 octane program upgrade ($599), with one mode ($100), on a 2006 Audi A4 2.0T.

Our local APR dealer performed the installation in about 1.5 hours. Once the software was installed, he showed me how to switch between no-go and go modes using the cruise control set button. Liberating the hidden horses was a bit tricky, and not always successful. In one case, I couldn’t start the car for a few minutes after activation.

APR promises a 41hp increase and a whopping eighty-five pound-feet more torque. The change in the car’s performance was dramatic. In real world testing, I dropped over a second from my normal zero to 60mph sprint time. Equally beguiling: acceleration was notably stronger throughout the entire power band.

APR improves performance in the Audi [in part] by increasing the turbo’s boost pressure. From the factory, turbo pressure at maximum acceleration is about twelve psi. APR ups this pressure by five psi. APR insists that the Audi engine can easily handle twenty psi. As long as you use 93 octane fuel (hence the product’s name), APR claims their upgrade remains safely within this margin. Long-term effects are unknown, but I noticed no engine issues over a ten-thousand-mile test.

This brings us to the thorny side of these mods: their effect on your warranty. Some owners worry that an APR or similar upgrade will void their factory coverage. While some dealers are quick to use modifications to deny a warranty claim, the Magnuson Moss federal warranty act specifically prohibits denial of coverage unless the modification actually causes the claim. But do you really want a protracted court battle with your car dealer?

The chip tuners offer no guaranties– which is worrying. The ability to turn off APR’s modifications and “hide” them from the factory technicians (“valet mode”) offers some peace of mind. HOWEVER, should the factory update your car’s software, the APR software will be overwritten. And this is occasionally done as a matter of “routine” during scheduled maintenance.

Now, some more good news…

The APR upgrade didn’t reduce the Audi’s fuel economy; in fact, I measured a slight increase in fuel efficiency. The ECU upgrade also works well with other engine modifications, such as cold air intakes, headers and larger diverter valves.

Overall, the APR ECU modification is an impressive effort. It greatly improves engine performance with only a slight, ongoing financial penalty (due to its need for premium dino-juice). Outside forced induction, no other modification gives as much bang for the buck as an ECU upgrade. For those looking to increase performance on their Porsche, Audi or VW, the APR program should be on the short list.

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APR 93 Octane ECU Chip Modification Review Product Review Rating

By on November 13, 2007

rolex.jpgBMW, Mercedes, Audi and other performance-oriented manufacturers all place a high premium on providing their customers with massive stopping power, with minimal noise. To that end, they fit relatively soft brake pads. The Original Equipment Manufacturers (OEM) brake pads are fabricated from a combination of high tech and simple materials: carbon fibers, metal filings and a powerful adhesive to hold the pad material together. These soft brake pads help the machines achieve astounding predictability, power and control but they do make your expensive wheels look like crap.

As soft brake pads press against the brake discs, they release copious amounts of brake dust. The harder and more frequently you press on the stop pedal, the greater the schmutz. Pistonheads love hard braking and abhor schmutz. If it’s hands-up for OCD clean wheelology, you have a number of options for keeping your expensive wheels a schmutz-free zone.

For example, you can wax the wheels’ interior (to make cleaning the dust easier) or fit Kleen Wheels’ brake shield inside the wheel to contain the schmutz. Or you can fit low dust brake pads. There are plenty of aftermarket companies tantalizing pistonheads with the prospect of wheel cleaning liberation: EBC, Hawk, AXXIS, Rotex and more. I tested the gold standard: Rotex Gold brake pads. I fitted the pads on a 2000 BMW with 17” alloy wheels.

Rotex Gold brake pads are made from Kevlar®, metallic soft steel wire and powdered sponge iron (for maximum heat transfer), and silver virgin graphite. Kevlar® is a lightweight synthetic fiber that’s five time stronger than steel (famous for stopping bullets). More to the point, Rotex claims their premium quality silver virgin graphite greatly reduces noise and virtually eliminates brake dust.

Installing the Rotex pads was a non-issue; the process is no different from OEM pad fitment. The Rotex pads are slotted and chamfered just like the standard stuff. They’re designed to work with conventional rotors as well as the more advanced slotted or drilled rotors often found on higher end automobiles.

Once installed, the brakes require approximately 150 miles to seat. Again, the conditioning process is standard operating procedure for all brake pads, designed to assure maximum braking performance. Once properly seated, I tested the Rotex pads in a variety of driving conditions.

First up: simulated panic stops in an open parking lot. The Rotex pads delivered a good strong bite, easily stopping the Bimmer. I repeated the test twenty times in rapid succession. The Rotex pads were NOT completely fade free. Braking performance didn’t degrade significantly, but there was SOME diminution in performance. If you’re looking for brake pads that you can use on both street and the occasional track day, these ain’t it.

On the positive side, brake feel remained consistent over time. And while we didn’t make any objective scientific measurements, a seat-of-the-pants subjective assessment says the Rotex provided equal if not better performance over the OEM kit (which is also not up to the rigors of vigorous track use) in “normal” use.  

The next test was less demanding: real world street driving, including bumper-to-bumper traffic and highway braking maneuvers. The Rotex pads performed flawlessly, providing smooth braking in all conditions. 

Thanks to the large amounts of rain in the fall in our South Florida test kitchen, I was also able to trial the Rotex pads’ wet weather braking abilities. Obviously, tires are a major factor in inclement weather stopping performance. The Rotex pads were able to slough off massive amounts of water quickly– even after powering through fairly deep water.

Noise issues are a common complaint for all new brake pads. The quality of installation of the rotors and calipers can greatly affect the resulting decibels. Again, no science here, but I reckon our test installation had no impact on brake noise. The Rotex pads were just as quiet as the OEM pads.

Last but by no means least: brake dust. Rotex claims a virtually dust-free brake pad. Our test didn’t bear this out. That said, the Rotex’ dust production was substantially less than the Bimmer’s original pads. And the OEM pads produced a thicker, darker dust covering versus the Rotex pads’ lighter, thinner grey covering. But the amount of brake dust generated by the Rotex pads during regular (if strenuous) driving was still significant. To maintain a proper shine, a Rotex-equipped driver must still wax and clean their wheels on a weekly basis.

Rotex Gold pads cost $75 for the front set, $60 for the rears. That’s a competitive price vis-à-vis OEM pads. Given the Rotex pads’ equivalent or better performance, potentially longer life (the jury is still out) and the lower quantity of dust produced, we can recommend these brake pads as an alternative. But Rotex gold pads are no substitute for waxing, brake dust shields and/or good old fashioned elbow grease. 

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By on October 20, 2007

b000nmkhw6_update-1-lg.jpgGiven the changing pace of technology, the price of factory-fitted satellite navigation and the itinerant traveler's tendency to rent their chariot, a portable GPS (Global Positioning Satellite) navigation system is the ideal solution. When choosing an electronic pathfinder, map quality makes all the difference. Magellan (like Garmin) uses the premier map data supplier Navteq. The Magellan Maestro Series offers three models with a "just right" screen size (4.3"). The 4000 ($399) is the base model. The 4040 ($499) adds Canada (the maps, not the country) and Bluetooth, which lets you access addresses lurking inside your phone/palmtop. Although you can upgrade the 4040 to real-time traffic data for another hundred bucks, that same Franklin buys you the 4050 ($599) with a built-in traffic jam info receiver. On the road, the Magellan's 4040's geek fabulous 20-channel sirfsStarIII chipset instantly locked onto a GPS signal and updated quickly. The maps are pellucid, the voice prompts clear and the touch screen ergonomically sound. On the downside, the map disappears during recalculation and full-on sunlight is still a bugbear (a built-in visor would help). While RV-ing seniors might appreciate the AAA's TourBook info and roadside assistance (trip A members only), it would be nice to be able to choose a more (ahem) upmarket guide. Overall, the 4040 is a decent but not outstanding GPS device– at $499. But Costco's got 'em for $349 (in store price, call ahead). For that money, you're good to go.

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