TTAC commenter MatadorX writes:
Sajeev, I wonder if you wouldn’t be able to offer some of your wisdom on the continuing saga of the van.
The new automatic went in and worked perfectly. The engine got fully rebuilt. New crate short block direct from Toyota, heads rebuilt-surfaced/valve job/adjusted/stem seals. Entire engine re-gasketed with Toyota FIPG/OEM gaskets. New pretty much everything else on the front of the car. Wires, plugs, all three O2 sensors (Denso), IAC, Coolant Temp sensor, MAF, resealed injectors, OEM fuel filter. Brand new main TWC catalytic converter. Converted both the exhaust manifolds to 1998 Sienna California emissions spec (integrated warm-up cats), so now the car has a total of THREE catalytic converters.
Broke in the entire setup for 1,000 miles the proper way with varying RPMs, letting off gas to allow rings to seat, and occasional three-quarter throttle bursts, special break in oil for the first 500, then over to Mobil1. Tons of power, smooth, quiet. At idle she is so smooth you can’t even tell the van is on. Checked the entirety of the engine for vacuum leaks — nothing. Compression is strong across the board. Zero blow by.
However, I live in California, and — you guessed it — the van still failed the smog check. (Read More…)


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