Iron or aluminum? For cylinder head construction, that’s the basic menu we’ve long grown used to. There’s advantages and drawbacks to both. Aluminum is lighter, but more prone to warping. Iron is stronger but heavier, with low thermal conductivity. Both materials are prone to the ups and downs of the commodities market, frustrating beancounters working at automakers everywhere.
In a U.S. patent application filed in October and published today, Ford Motor Company’s global tech division proposes something new: a cylinder head containing a barest minimum of metal. Called the Hybrid Composite Cylinder Head, most of the component’s bulk is made up of polymer composite, not aluminum or iron. (Read More…)















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