I’m looking at you …

Obsessions are a menace. The daughter of a friend had a shower obsession. “I have an obsessive compulsive disorder,” she would readily admit, only to continue: “I’ll be right back, I need to take a shower.” Such a pretty girl. And she always smelled so good.

A prime obsession of the auto blogosphere are the sales of the Lexus LFA. Is it sold out? Is it not?

(To avoid killing you with the suspense: It is. Has been since April 2010 when Lexus had its 500 orders long before production started in December of that year. Not interesting? I don’t blame you. Stop reading. There is plenty of other content.) (Read More…)

On the LFA’s in-house test track. Each car gets tested for some 50 miles

In this week-long report, we followed the Lexus LFA from raw fiber to body, paint, and assembly. In this final chapter, we take it on the test track in Motomachi. 

Each and every LFA that rolls off the line is checked like no other car. 7,000 items of the LFA, all previously checked, counter-signed, eternalized in evidence sheets, are checked again. Each check again is eternalized in evidence sheets. When I said it takes 8 days to make an LFA, I lied. It takes 8 days to make one, and then it takes a full additional week to check it. (Read More…)

In the preceding chapters, we followed the Lexus LFA from raw fiber to body, paint, and assembly. Today, the LFA gets its engine. Tomorrow, we’ll test it, and then, we’ll say good-bye to the LFA Workshop in Motomachi. 

On its slow road to completion, the LFA travels down a main line, where it is met by components that come from smaller sidelines. One such subassembly is the LFA’s V10 engine. Covered by a thick sheet of plastic, it comes from Yamaha where it was built and assembled. The engine was a balancing act, in more ways than one. (Read More…)

LFA carbon fiber body

After a general introduction in the first chapter, the last chapter of this inside report showed us  how the body-in-white of the LFA is hand-made layer by layer, and that it is actually a body-in-black. When finished, the body goes on a transfer cart and travels one third of a mile to the second stage of the LFA production, painting and final assembly. We take a bus. (Read More…)

BMW did not buy Mitsubishi’s Nedcar plant , a Dutch busmaker did. Mitsubishi today said it signed a principal agreement on the sale of its Dutch Nedcar plant to local bus maker VDL Groep. The busmaker gets a deal: The plant with a book value of 493 million Euro ($605 million) goes for exactly one euro. (Read More…)

One of two circular looms on the planet. 12 layers of seamless carbon fiber are woven into what will be part T3-3RH, part A-pillar, part roof support

Yesterday, we heard how the LFA really was born (in a bar, where many good ideas are born and pitched,) and why it is made from carbon fiber. Now, we are in front of the cleanroom, and while our little group is suiting up, let’s use the time for a quick course on CFRP. 

The basic principle of Carbon Fiber Reinforced Polymer, CFRP for short, is not new. It dates farther back than metal. CFRP is a composite, made from two completely different materials that are joined together to give a much stronger material. Straw and clay was such an early composite. Concrete is a more recent one. In the case of CFRP, carbon fibers are combined with epoxy, the polymer. Sometimes, the material is also called “carbon fiber reinforced plastic,” but the end product is far removed from what usually comes to mind when we think of plastic. (Read More…)

The autoclave. A giant pressure cooker that limits the Lexus LFA production to one per day

Behind a nondescript garage door in the Motomachi plant in Toyota City is LFA Kobo, the LFA Works. Here, 170 men and women chase the holy grail of car making. Their mission: How to make a car super fast, super light, super safe, and affordable. They have mastered the first three. On the affordable they are still working. The holy grail is being chased in a supercar, the $375,000 Lexus LFA. (Read More…)

One of two circular looms on the planet. 12 layers of seamless carbon fiber are woven into what will be part T3-3RH, part A-pillar, part roof support

This 5 chapter series gives you unprecedented access to the LFA Works in Motomachi. Here, 500 LFA supercars are being handmade by 170 people, and you can watch how they do it.

The baking happens in the autoclave next door. Picture it as a garage-sized pressure cooker. Pieces in the autoclave are covered with foil, then vacuum is applied that presses the layered piece into its mold. Two bars of pressure is applied to the autoclave, and at a constant temperature of 150 C, the parts are cooked to perfection.””

Chapter One: From A Bar To Bar None. How the LFA was born, and why it is made from carbon fiber.

The strongest parts of the LFA are made in a clean room. Our hair is covered. We wear long white coveralls. Booties go over our shoes. Someone vacuums me from top to bottom.””

Chapter Two: In The Clean Room. Where the LFA is made from the strongest and most expensive type of carbon fiber available.

Building the body of one LFA takes four days, we race through it in three hours. On the fourth day, there is what is called a body-in-white in the car making industry. Except that in the case of the LFA, it is a body-in-black. In a shiny, glossy black that we usually associate with carbon fiber.””

Chapter Three: Call Me Names. How the LFA really received its name.

Some likened the sound to “the roar of an angel”, some to “an F1-inspired tune.” Lesser poets could compare it to the sound of a circular saw.””

Chapter Four Balance Of Power. We watch the V10 engine go into the LFA.

What will happen to the LFA Works at the end of the year? Will Tanahashi, now 59, simply go into retirement? Will the 170 associates who make the LFA go back to making Crowns, Corollas and Camrys?
Tanahashi collects his thoughts, then says:””

Chapter Five: Exam Week. We examine Chief Engineer Tanahashi about how the LFA influences future cars, and what will come after the LFA.

Mitsubishi dubbed their flagship, the Dignity, to denote

“…the English to describe the peerless grandeur and majestic stateliness of the model…”

at least they’ve got a good starting point – the China-only Infiniti M35h LWB.

(Read More…)

This coming week is LFA Week. From Monday, July 9 through Friday, July 13, TTAC will run a five-part series documenting the production of the Lexus LFA. Readers of TTAC will receive unprecedented access to the LFA Works in Motomachi. You will receive a behind-the-scene look, exclusive, never before published proprietary pictures, and a glimpse into the future. Here is a preview: (Read More…)

Gasoline prices are falling in Japan, not only due to lower crude oil prices, “but also because the widespread popularity of fuel-efficient vehicles has lowered demand for gasoline,” The Nikkei [sub].

The Tokyo paper predicts … (Read More…)

Honda lifted the embargo on its updated NBOX+, a sister-model of its bestselling NBOX minivehicle that passed our feared “from the backseat” test drive with flying colors. (Read More…)

The results are in. There is a winner in the Where Am I Contest: After careful photoanalysis, TTAC’s independent and impartial one man jury declares PaulMorgan the winner of the Where Am I contest. Here is the post-game analysis: (Read More…)

Domestic sales of regular new cars, trucks and buses increased 40.9 percent in June, while sales of mini vehicles  rose 48.4 percent on the year. Overall, Japan’s new motorvehicle market rose 43.6 percent on 505,342 units sold. The data compare with a post-tsunami June 2011. (Read More…)

Mazda’s Skyactiv engines are hitting on all cylinders. The company will double production capacity at its engine plant in Hiroshima from 400,000 units to 800,000 units per year in October 2012. The capacity increase is “in response to increasing demand” for Skyactiv-equipped cars, the company  said in an emailed statement. (Read More…)