Airless tires are one of those things that crop up every few years, but they never seem to stick around long enough to become commonplace. Already, certain construction vehicles use flat-proof rubber, and tire manufacturers have been playing with airless systems for some time. For example, Hankook has the iFlex, its fifth attempt at non-pneumatic tires, and Goodyear has actually begun selling airless donuts on commercial lawnmowers. Michelin even has a 3D-printed round that it claims will last the lifetime of a vehicle.

Unfortunately, nobody seems able to come up with a solution that works at higher speeds. While they’re great at taking impacts, the existing designs aren’t so good at coping with high levels of heat. But it’s not for a lack of trying — there may even be a breakthrough just around the bend, especially since everyone seems so interested. Rolling resistance and weight are two of the electric car’s worst enemies. If an automaker could mitigate those issues effectively, that would be another leg up on the competition.

It’s an issue weighing heavy on the top minds at Toyota at the moment. The company’s recent concept EV, the Fine-Comfort Ride, came equipped with a set of experimental airless tires from Sumitomo Rubber Industries, boringly named the Smart Tyre Concept-A. Toyota’s theory is that non-pneumatic tires, consisting of a solid band of rubber encircling lightweight alloys, could eventually compensate for the weight of wheel-mounted electric motors.  (Read More…)